Baritone Body - Project Overview

This is my first project. My task was to build a new body to use w/ a Warmoth baritone neck that I originally had on a MiM Fender Telecaster. The pickups are Mighty Mite p90s, which I can turn on and off w/ push/pull pots. Another push/pull pot allows me to switch the guitar into stereo.

Here are the posts, in chronological order:

Baritone Body
The Most Unsmoothest Cut
Rough Cuts on the Templates
Some Sanding
Neck Pocketing
The Pickups
Further Neck Pocketing
Routing--Stage One
Routing--Stage Two
Routing--Stage Three
Finishing the Templates (Finally)
Routing--Stage Four
Four Holes in the Neck
Neck Holes, Bridge Holes and Jack Holes Too
The Hall of Shame
Stained and Confused
A Less Painful Stain
Staining Update
Stained, Not Cleared.
Harnessing Up - Part One
Force Shields
Harnessing Up - Part Two
I'd Be Finished If I Didn't Screw Everything Up
The Flood and the Fixes
The Un-Baritone Body


Overall, I count the project as a success. Definitely a first attempt but none of the errors I made make it any less fun to play and I'm assuming they have at most a minimum impact on the sound. Nevertheless, here is what I will do differently next time:

• Make a better template for the neck pocket. Just gotta be a little more patient. I spent plenty of time on this one but I rushed it.
• Make templates for individual parts--one for the neck pocket, one for the pickup, one for the control cavity, etc.. Goes right along w/ the first one. These things take a long time to build so it will be nice to have ones for, say, p90s that aren't part of the guitar template so I don't have to be ever remaking them.
• Not use the one step stain and finish. I will spend more time finding the right color of stain. The combo stain/finish was really hard to deal w/ on a guitar while the wipe-on finish applied like a dream.
• Be more careful w/ the control cavity spacing. Seriously. This one was so tight it makes working on it miserable. I will also probably use thinner hookup wire. The stuff I was using was overkill and made my life even harder. The stuff didn't want to bend into place at all.
  

And here is what I intend to improve in the future as I find time to make the changes (and since I'm happy w/ how it turned out and thus am willing to sink a little more money in it):

• Redo wiring to include a pickup selector switch. I will tell you what, those push/pull pots seemed like a nice clean design but they are pretty much impossible to switch on the fly.
• New pickups. These Tonerider p90s look freakin' rad. I'm pretty excited to get these ones in, actually.
• Probably shim the edges of the neck pocket just to get a little better stability. (It's not a problem really but it never hurts to try an improvement.)

I will, of course, keep you all updated of my progress.

Update:

As you may have seen in the Un-Baritone Body post, I have changed the neck to a cheaper one simply because I thought I could do better. I still may fix it up but as of now, I'm not wasting any money w/ new pickups even though I still really want to try those Toneriders.

The Flood and the Fixes

Excuse my lack of posts lately. I got sidetracked due to flooding in my apartment. Some say it was an act of God. I don't know about all that but I can say whoever flooded my appartment can go fuck themselves. Here's a look at some of my tools to give you an idea of what I've been dealing w/:


Oh yeah--good times. I got it all squared away down here to the point where it's actually cleaner than when I started (which wasn't all that clean, admittedly) so I'm finally getting to finishing this project up.

The first step to moving the bridge over is filling the old holes, which is pretty simple. I first drilled them out a bit w/ a hand drill and then I glued some dowels in there w/ wood glue (I just used Titebond; I'm not sure it's the best but that's what I used):


I trimmed of the excess w/ a pair of end cutters:


I then used a grinder bit w/ my dremel to get them down as close to flush as possible. Placing the bridge in approximately the same place as it would be going, I saw that this whole repair would be covered by the bridge so I didn't bother touching up the finish. Maybe I should have but I didn't:


At this point, I redrilled the holes using the same method I drilled them w/ the first time (piece of tape as a depth guide on a hand drill). The "careful measurement" method failed me the first time so this time I used the "eyeballin' it" method to place the bridge. Worked a lot better in this case but I'm gonna figure out how to do it the right way in the future.

Before I put the bridge on, I took the chance to replace the screws I had the p90s in w/ ones of the proper length. It looks much better now:


Then it was just a matter of screwing the bridge on, stringing it up and making some slight adjustments to saddle height and intonation to get it playing well. Looks better than ever:


Getting the bridge pickups at the right height made a huge difference in tone. This thing sounds pretty great even w/ the cheapo twenty dollar pickups so I must've done something right. In the next couple days, I'm gonna take this out in the yard and get some nicer pictures of it and also try to do some sort of summary of the whole project. Until then, I think I'm just gonna enjoy it.

I'd Be Finished If I Didn't Screw Everything Up

Well--it's about time I start wrapping this up. I've had a good half dozen layers of poly finish on there for over a week and it seems to have been about as hard and dry as it can get for a good couple of days so it's time I start putting the thing together. At this point in the process, I'm so excited that every minor set back sends me off on screaming rampages throughout my apartment and the surrounding neighborhood. However, it is all working out slowly but surely despite various troubles.

The first thing I had to take care of was the strap buttons. It just slipped my mind entirely to drill them before I started finishing. It was an easy enough situation to rectify. I just put some green masking tape over where I wanted to be (to minimize chipping of the finish) and drilled the holes w/ my hand drill like so:


I did get a tiny amount of tear-out but it was easily covered by the strap buttons and hardly noticeable anyway. I also had to redrill some of the holes for mounting the bridge and mounting the neck as they'd gotten a little gunked up w/ finish--no big deal.

The controls in this were rather close together and it really caused me a hell of a lot of trouble trying to stuff it all into the control cavity. I had to resolder a couple things here in there to fit it all in. The end result works but it's ugly. I'm almost embarrassed to post a picture of it but I will because it's funny:


OK. Not that funny but you have to admit that's about as ugly as it gets as far as guitar wiring goes. Anyway, once I had that taken care of, it was a snap to put the rest of it put together, aside from a few things I noticed that I'll get to in a second.

She looks real nice though:


Once I finish fixing the problems I describe below, I will take her outside and take some pictures in the yard where the sunlight is nice. Then me an my homemade guitar will sit together drinking beer and grilling burgers all afternoon--heaven on earth if you ask me.

The first and most agrivating problem is I lost the screws to install the p90s. This is what made me have a fit. I know they're around somewhere but whether that's in my toolbox or some landfill I will never know. I gave up after an hour of looking and went to my local super depot of orange colored home tools and duct tape to buy something to stand in. Not to my surprise, they didn't have p90 mounting screws. The closed thing I could get were some number four screws but they were only an inch long and need to be more like an inch and a half. This left me w/ not much room for adjustment. Indeed, practically none. Here are the pickups at their maximum height:


There's also a nice shot of the goods for those who are interested what my crotch looks like. It's only a little bit too low but I really spend a lot of time adjusting pickup height and getting it just so (doing this makes a bigger difference in your overall tone than buying more expensive pickups, in my opinion) so it's a bummer not to be able to adjust them, especially since the volumes between the two aren't really well balanced at all. Plus, it just looks funny and I can't have that.

Worse than that but somehow less aggravating is I didn't get the bridge on there quite straight. If you'll notice, there's a lot more room between the edge of the fretboard and the string on the bass side of the fretboard (left in this picture) than the treble. It disgusts me to the very core of my being (you can also see the brass Phillips head screws I used instead of the p90 screws):


Actually, it plays just fine aside from the highest string feeling a little weird but it really irritates me to look at it so I'm going to remount the bridge so it's all straight. The setup right now is somewhat cursory but it really does sound pretty darn good--especially the neck pickup--and feels nice to play overall. In fact, I like it so much that I've changed my mind and decided to keep the baritone neck on this one and build a new body once I've finished my neck (or more likely right along side it).

The Three Piece Neck

Edit: This project is no more. It has morphed into a five piece neck and put on hold until I know what in the hell I'm doing.

W/ my first body almost finished, I decided to embark upon a new project. While the first body looks pretty nice, it is definitely a first effort and really about ten or fifteen steps below the Warmoth baritone neck I'm putting on it so I decided to make a new neck to put on it. This was my first, messed up body will find a good companion w/ my first messed up neck. It's almost poetic in a way. I'm going to build a new body for the baritone neck later.

This is gonna be a little ambitious for a first go but hopefully that just means I will learn a lot more and not that I will make a ton of mistakes and ruin perfectly good wood. I'm going for a three piece neck w/ an angled headstock. It's extra work but it will be fun. The fingerboard will probably be ebony and I think I'm gonna end up buying one pre-made for this one. It might be more interesting to try to do it myself but I'm on a budget here and I'd rather not splurge for the new tools all at once.

So far, all of I've done is the easy part, which is spend money on wood. I went w/ padoauk and maple. The contrast between the reddish brown of the padoauk and the near white color of the maple is quite striking and I think it will make for a very handsome neck in the end. Here it is:


From here, I don't know what the hell I'm gonna do. I figure I gotta glue it together and then do some other stuff and more stuff after that until the thing is a guitar neck.

Harnessing Up - Part Two

The multimeter is more powerful than the very hand of God when it comes to trying to figure out what in the hell is wrong w/ the wiring harness for your baritone guitar. In all other things, the very hand of God is more powerful but in this one isolated case, the multimeter wins out. Here is mine in action (or right before or right after action, I forget):


Basically, all I use it for is a continuity tester to figure out what circuits are being formed when the switches are in various places and for this it works quite well (I also use it to double check that I haven't burned out any pots or switches by overheating them w/ the soldering iron). It turns out the mistakes I made were pretty minor and one mistake was actually the right thing to do in disguise. I temporarily soldered some the pickups on there so I could plug it into an amp and test it. Actually plugging the thing into an amp can be a big help. Sometimes, the multimeter will just pick it up as a break in the circuit but when you have it plugged in, you will hear the sound cutting in an out so you know it's just a cold solder joint or an otherwise weak connection. I ended up fixing some of the grounding and moving some stuff around to avoid short circuits and crossed wires. It is not the prettiest wiring job I've ever done but it works and it should be small enough to fit right in:


I think this is the first time I've ever wired up a guitar w/o getting at least one burn that blisters, which is pretty amazing as absent minded as I can be when I'm frustrated. The only thing that I'm not pleased w/ is that I couldn't get the solder to stick well to the back of the pot I'm grounding everything to so I ended up just grounding all the wires together and then grounding the back of the pot to that. The rest of the stuff will hopefully be grounded by the foil shielding in the control cavity. If not, I've got some more work to do later but I will worry about that when the time comes.

Force Shields

Oh man, it was funny as hell when I went to RadioShack to see if they had copper shielding tape. The guy was like, "Uhhhhh... Here's some electrical tape. We have copper wire." Brilliant!

I just went to the great orange land of home supplies and got some aluminum foil tape like you might use for taping together duct work. The way I see it, it's metal and therefor it must be good. I doubt I will be able to solder anything to it so we'll have to wait and see if it actually works in the end.

The tape on the front is just regular:

But the back glows like an orb due to the radiation treatment I gave it in my secret lab:


I used the cheapest stuff they had which was really thin so there's a couple layers. I'm probably gonna try to finagle some sort of way to attach wires to them so the stuff in the pickup cavities especially might actually do something other than look pretty. I'm also gonna poke some holes in it so I can, you know, assemble the guitar and stuff.

Harnessing Up - Part One

The wait in between coats gets me a good chance to wire up the harness for all the electronics in there. I'm not sure what everything does but I can tell you I've figured out one or two effective ways of directing small electrical pulses from the guitar pickup, through some controls and into a cable which I've hopefully managed to connect to an amplifier (not always the case though). Of course, this time I decided to do something strange to ensure I'd have a host of problems w/ this simple task. For starters, I'm making this a stereo guitar, which means that you can send each pickup to a separate amp. Some people do this using a stereo jack but I, being a crazy fellow, decided to put to go w/ two mono-jacks so I wouldn't have to worry about having stereo cables and a way to split the signal from them. Stereo mode is switchable so I can run it like a normal guitar and flip a switch to split the pickups between the two outputs. Also, instead of having an ordinary pickup selector, I'm making this so I can turn either pickup on or off w/ a switch. Each pickup has it's own volume and tone control and the switching is all done by push/pull pots, keeping the control layout clean and simple despite the advanced and amazing technology behind it all.

The first step of wiring all this stuff up is labeling all the pieces and laying it out in something like the order it's gonna be in when I'm done:


This is one of those things that people tell you to do and but you don't at first because you think it's a load of crap but it really does make things go a bit smoother. I label all the pots w/ a marker so I know what does what and put a little piece of tape on the back of the control cavity cover that tells me what color of wire is for what so I can remember if I ever have to open the guitar up to fix it or change the pickups (and I will). I also try to strip enough pieces of wire so I don't have to stop soldering every four seconds to strip another piece of wire. Of course, even if I spent several hours beforehand stripping wires, I'd still be about ten pieces short as the need for more wires tends to increase as you strip more of them. (This is actually explained by Heisenberg's uncertainty principle but I don't have time to be getting into Schroedinger's Cat and so forth and it doesn't make any sense anyway.) It's also a good idea to clean all contacts w/ some steel wool even though steel wool feels really weird on the fingers and you hate it.

While I was doing all this, I found time to make some pizza, which I then ate:


Fully delicious. There's nothing that gets me more in the soldering mindset than pizza so I got ready and had at it. Remember folks, hot solder can splatter and cause severe bodily harm, especially to the eyeballs so, as always, safety first!


W/o eye protection it would have been really stupid to be waving the soldering iron like this and there's no way I would have lost less than one eyeball. Instead, I survived to solder for a half hour or so before I realized I messed up my design big time. And I think the reason why is obvious from this picture:



OK. Well--I doubt you can tell a single thing from that mess. Basically, I wired it in such a way that if I had both pickups turned off, the amp would hum as if the cable's not plugged into anything, which is no good in high-volume situations. Anyway, I've had enough for now. I'm gonna have at this son of a bitch w/ a multi-meter and a keen sense of logic in the next couple days. Until then, I will just have to be satisfied w/ nothing since it doesn't work.